Current Carrying Capacity

Current carrying capacity is defined as the amperage a conductor can carry. before melting either the conductor or the insulation. Heat, caused by an electrical current flowing through a conductor, will determine the amount of current a wire will handle. The oretically, the amount of current that can be passed through a single bare copper wire can be increased until heat generated reaches the melting temperature of the copper, There are many factors which will limit the amount of current that can be passed through a wire. These major determining factors are


Conductor Size:

The larger the circular mu area, the greater the current capacity.


Insulation:

The amount of heat generated should never exceed the maximum temperature rating of the insulation.


Ambient Temperature:

The higher the ambient temperature, the less heat required to reach the maximum temperature rating of the insulation.


Conductor Number:

Heat dissipation is lessened as the number of individually insulated conductors, bundled together, is increased.


 

Installation Conductors:

Restricting the heat dissipation by installing the conductors in conduit, duet, trays or raceways lessens the current carryint capacity. This restriction can be alleviated somewaht by using proper ventilation methods, forced air cooling. etc.


The chart shows the current required to raise the temperatures of single insulated conductorin free air (30 C ambient) to the limits of various insulation types. The following table gives a derating factor bo be used when the conductors are bundled. These charts should only be used as a guide when attempting to establish current ratings on conductor and cable.



Derating Factors for Bundled Conductors

Bundle #

Derating
 Factor (X Amps)

2-5 0.80
6-15 0.70
16-30 0.50
   

AMPERES
 

insulation materials LDPE PP PVC KYNAR KAPTON
  NEOPRENE HDPE XLPVC XLPE TEFLON
  PU   NYLON TPR SILICONE
  HDPE        
           
COPPER TEMP . 80 oC 90 oC 105 oC 125 oC 200 oC
WIRE SIZE (AWG)          
30 2 3 3 3 4
28 3 4 4 5 6
26 4 5 5 6 7
24 6 7 7 8 10
22 8 9 10 11 13
20 10 12 13 14 17
18 15 17 18 20 24
16 19 22 24 26 32
14 27 30 33 40 45
12 36 40 45 50 55
10 47 55 58 70 75
8 65 70 75 90 100
6 95 100 105 125 135
4 125 135 145 175 180
2 170 180 200 225 240